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HDPE (High-Density Polyethylene)

HDPE is a versatile and durable material widely used in tensile structures, offering excellent strength-to-weight ratio, UV resistance, and weather durability. It is a lightweight and cost-effective alternative to traditional construction materials, enabling innovative design possibilities across various applications. Its resistance to chemicals, moisture, and environmental stress makes it a popular choice for modern structures.

Monofilament HDPE: Monofilament HDPE fabric is made from single extruded strands of high-density polyethylene, offering exceptional strength and durability. This type of HDPE is ideal for applications requiring high resistance to UV degradation, abrasion, and weather conditions, making it a preferred choice for shading, tensile structures, and agricultural coverings.

Tape Yarn HDPE: Tape Yarn HDPE fabric is manufactured using flat tapes of polyethylene woven together to form a sturdy yet lightweight material. This type is known for its superior tear resistance and excellent tensile strength, making it suitable for industrial covers, temporary shelters, and geotextile applications.

Hybrid HDPE: Hybrid HDPE combines both monofilament and tape yarn technologies, creating a material that offers the best of both worlds: the durability of monofilament and the cost-effectiveness of tape yarn. Hybrid HDPE is ideal for complex tensile structures, offering enhanced flexibility, UV stability, and long-lasting performance under varying environmental conditions.

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Specifications of Monofilament HDPE, Tape Yarn HDPE & Hybrid HDPE.

Fabric Type Monofilament HDPE Tape Yarn HDPE Hybrid HDPE
Description Made from single strands of HDPE. Made from flat, tape-like HDPE yarns. Combination of monofilament and tape yarn.
Primary Use Shading and lightweight structures. Cost-effective structures. Balances strength and flexibility.
Strength High tensile strength. Moderate tensile strength. Medium to high tensile strength.
UV Resistance Excellent UV resistance. Moderate UV resistance. High UV resistance.
Durability Long-lasting, resistant to wear. Economical but less durable. Durable with good wear resistance.
Aesthetic Appeal Smooth finish, uniform texture. Slightly rough texture. Balanced aesthetics.
Translucency Medium, suitable for shading. Low, more opaque. Medium translucency.
Waterproofing Water-permeable; prevents pooling. Water-permeable. Can be treated for better water resistance.
Coating Options Can include UV-stabilized coatings. Often uncoated, or basic coatings. Advanced coatings for durability.
Applications Canopies, walkways, playgrounds. Parking structures, budget shading. Premium tensile structures, event spaces.
Weight Range 150–300 g/m². 100–250 g/m². 200–350 g/m².
Lifespan 10–15 years. 5–10 years. 10–15 years.
Maintenance Low, requires occasional cleaning. Moderate, prone to quicker wear. Low to moderate maintenance.
Cost Higher than tape yarn. Most affordable. Mid-range.

Comparison of Monofilament HDPE, Tape Yarn HDPE & Hybrid HDPE.

Feature Monofilament HDPE Fabric Tape Yarn HDPE Fabric Hybrid HDPE Fabric
Number of Layers Single Layer Single Layer Multi-layer (Monofilament + Tape Yarn)
Reason for Layering Single layer for simplicity and strength. Single layer for cost-effectiveness. Combines strengths of both types.
Layer Composition Single HDPE monofilament. Flat, tape-like HDPE yarns. Combination of monofilament and tape yarns.
Benefits of Layers High tensile strength, UV resistance. Economical, good flexibility. Best of both: strength, flexibility, and durability.
Usage of Layers Temporary structures, lightweight shading. Budget-friendly applications. Premium applications, where durability and flexibility are needed.
Coatings UV-stabilized coating. Basic UV coatings. Advanced coatings for enhanced durability.
Coating Details UV protection, anti-fungal coatings. Basic UV and anti-mildew coatings. Anti-UV, anti-fungal, and dirt-repellent coatings.
Durability 10–15 years 5–10 years 10–15 years
Translucency Medium (provides some light but offers shade). Low (more opaque). Medium (balanced light transmission).
Tensile Strength 200–300 Kg 150–250 Kg 250–350 Kg
UV Resistance Ratio 98–99% 90–95% 98–99%
UV Protection Ratio High (blocks harmful UV rays). Moderate (blocks some UV rays). High (blocks harmful UV rays).
Self-Cleaning Properties Yes, dirt slides off easily. Yes, but may require more maintenance. Yes, dirt slides off easily.
Waterproofing Water-permeable; prevents pooling. Water-permeable. Can be treated for better waterproofing.
Applications Canopies, walkways, playgrounds. Parking areas, budget shading structures. Large structures, event spaces, premium tensile structures.
Thickness Range 150–300 microns 100–250 microns 200–350 microns
Weight in GSM 150–300 GSM 100–250 GSM 200–350 GSM
Structural Requirements Minimal support needed. Moderate structural support required. Advanced structural support required.
Aesthetic Appeal Smooth finish, uniform texture. Slightly rougher texture. Balanced, versatile appearance.
Sustainability Fully recyclable, low energy production. Fully recyclable, low energy production. Fully recyclable, environmentally friendly.
Warranty 10–15 years 5–10 years 10–15 years
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Discover the Innovative Range of Tensile Membrane Structures from Asha Tensile Structures

Contact us today to bring your vision to life. As a trusted leader in the design, engineering, manufacturing, and installation of high-quality tensile fabric structures, we offer customized solutions for a diverse range of applications and industries. With extensive project experience and a commitment to excellence, we provide endless possibilities for bespoke design concepts tailored to your unique requirements.

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